Vision Inspection and Tray Packing Machine - SDC | Enterprising Automation Solutions


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»Vision Inspection and Tray Packing Machine

Customer:

Global Lighting Manufacturer

Project Title:

Vision Inspection and Tray Packing Machine

Product:

Finished lighting product (automotive OEM)

Project Description:

Replace original inspection systems with complete new systems

Project Specs:

•	Integrate inspection and tray packing stations onto three (3) existing manufacturing cells
•	Inspect and package 1,200 parts per hour per cell
•	Inspect two critical areas on each lamp
•	Pack good parts into trays for shipping and reject parts that don’t pass

Solution:

•	SDC’s integrated systems take the lighting product off an existing manufacturing cell, Camera inspect each part in two critical areas, and pack successful pieces into trays for shipping.
•	Each cell includes a pallet conveyor system, two vision inspection stations, and tray packing pick and place, and tray stacking mechanism.
•	Successful parts are pick-and-placed into a tray, unsuccessful parts (parts that failed one or both inspections) are placed into a reject bin.
•	The operator display screens update in real-time to show current images, and stores the images in a database for history.
•	The machine control stores data and is connected to the plant network to produce production records for the shift supervisor.
•	Each system operates at 1,200 parts per hour.

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